- Basic overview
- Equipment: 10 square meters food vacuum freeze dryer
- Device Description
The 10-square-meter food vacuum freeze dryer is mostly used in medium-scale production . The door part is installed in the clean area , and the unit part is located in the general control area. The freeze dryer is composed of drying box, plate components, condenser, refrigeration system, vacuum system, circulation system, repressure system and electrical control system.
Preserve the integrity of the biological and chemical structure of the product and its activity over the long term;
Fully automatic customized freeze-drying process, humanized touch screen interface operation
Stable process control
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- Equipment performance
serial number |
Performance description |
Performance parameters |
|
Layer temperature range |
- 50 ℃ ~ + 80 ℃ |
|
Plate refrigeration speed (no load, plate import) |
+20 ℃ ~-40°C ≤ 60 mins |
|
Heating speed |
≥1 °C/min |
|
Layer temperature uniformity |
±2 ℃ (after no-load balancing) |
|
Condenser ice catching capacity |
200 kg/batch |
|
Condenser cooling speed (no load) |
+20~-40 ℃ ≤ 30 mins |
|
condenser minimum temperature |
≤ - 70 ℃ _ |
|
System ultimate vacuum |
≤ 5Pa _ |
|
Vacuum pumping speed |
Pump from atmospheric pressure to 10pa≤30min s |
|
System leakage rate |
10pa.L / sec _ |
- Public works
serial number |
describe |
Require |
|
Total installed power |
48 Kw (380V, 50Hz, 3 phases, 5 wires) |
|
Cooling water consumption for refrigeration system |
15 m 3 /h(1.5≤P≤2bar,1 5 ≤T≤ 25℃ ) |
3. 3 Cleaning and defrosting water consumption 1T/batch |
- Equipment size
serial number |
describe |
Require |
|
Overall structure |
All-in-one |
|
Dimensions |
Approx. 6000 × 1650 × 2150 mm |
|
Total Weight |
About 6T |
is subject to actual measurement size. |
- Technical Parameters
5.1 Drying box
|
|||
serial number |
name |
Model/Specification/Material |
quantity |
|
Drying box |
Material: 304 stainless steel |
1 set |
|
Ply |
Area: 10.5㎡ |
1 set |
|
Dimensions: 1000 × 1 500 × 15 mm |
7th floor |
|
|
Material: 304 stainless steel |
1 set |
|
|
box door |
Material: 304 stainless steel |
1 set |
|
Drying box sight glass |
DN -200 |
1 _ |
|
door mirror |
DN -200 |
1 |
|
door lock |
Specially designed manual door locking system |
1 set |
|
Product temperature probe |
Pt-100 thermal resistance class A |
4 sticks |
|
Thermal oil temperature probe |
Pt-100 thermal resistance class A |
2 sticks |
|
||
serial number |
performance |
describe |
|
design pressure |
-0.1Mpa ~ normal pressure |
|
Cabinet and board finish |
Ra≤0. 8um (subject to actual situation) |
|
Ply spacing |
7 0mm (subject to actual situation) |
|
Layer temperature uniformity |
± 2 °C (no load, -40°C, 0°C, +40°C) |
|
Drying box shape |
cylinder |
|
Insulation |
Aluminum silicate and polyurethane foam |
|
door seal |
O type silicone rubber |
5.2 Condenser (including condensation coil)
|
|||
serial number |
name |
Model/Specification/Material |
quantity |
|
condenser |
Material: 304 stainless steel |
1 set |
|
condensing coil |
Material: 304 stainless steel |
1 set |
|
condenser sight glass |
DN - 200mm |
1 |
|
Condenser temperature probe |
Pt-100 thermal resistance class A |
1 stick |
|
Defrost spray ball |
Material: 304 stainless steel |
1 |
|
||
serial number |
performance |
describe |
|
design pressure |
-0.1Mpa ~ normal pressure |
|
smoothness |
Ra≤0. 8um (subject to actual situation) |
|
Condenser appearance |
cylinder |
|
Insulation |
Aluminum silicate and polyurethane foam |
5.3 cut off
- Main configuration
serial number |
name |
Model/Specification/Material |
quantity |
|
Partition board structure |
Material: 3 04 stainless steel |
1 set |
|
Dimensions: DN 400 |
|
5.4 Cooling System
- Main configuration
serial number |
name |
Model/Specification/Material |
|
|
compressor |
Two-stage semi -hermetic piston compressor |
1 set |
|
refrigerant |
R404a (in-machine quantity) |
Appropriate amount |
|
oil separator |
O&F |
1 _ |
|
return air filter |
EMERSON / HPEOK |
1 set |
|
Oil pressure difference controller |
Danish DANFOSS /Electronic oil pressure difference |
1 _ |
|
oil plane sight glass |
HPEOK |
1 _ |
|
Pressure protection device |
DANFOSS, Denmark |
3 _ |
|
Automatic liquid collecting device |
DANFOSS, Denmark |
1 _ |
|
Gas-liquid separator |
HPEOK |
1 _ |
|
filter drier |
EMERSON or HPEOK |
1 set |
|
pressure gauge |
Domestic |
4 _ |
|
Expansion valve |
DANFOSS, Denmark |
3 _ |
|
The electromagnetic valve |
3 _ |
|
|
shock absorber tube |
304 |
2 sets |
5.5 Vacuum system
- Main configuration
serial number |
name |
Model/Specification/Material |
quantity |
|
Vacuum pump |
DRV-60 |
1 set |
|
Roots pump |
ZJ-70 |
1 set |
|
Pump trap isolation valve |
DN 65 |
1 |
|
Pump head valve |
Electromagnetic vacuum damper valve |
1 _ |
|
vacuum probe |
Pirani vacuum gauge |
1 _ |
5.6 Re-pressure aeration system
- Main configuration
serial number |
name |
Model/Specification/Material |
quantity |
|
filter |
Domestic block installation 0.22μm |
|
|
Aeration valve |
Solenoid flapper valve |
1 |
|
pipeline |
Material: 304 stainless steel |
1 set |
5.7 circulatory system
- Main configuration
serial number |
name |
Model/Specification/Material |
quantity |
|
circulation pump |
65-12F |
1 set |
|
Thermal oil |
Low viscosity silicone oil |
In-machine quantity |
|
Electric heating |
15K w (approx.) |
1 stick |
|
heat exchanger |
Plate heat exchanger |
1 _ |
|
Thermal oil temperature probe |
Pt-100 thermal resistance class A |
2 sticks |
|
Temperature Controller |
Domestic |
1 |
|
pressure controller |
DANFOSS , Denmark |
1 |
5.8 Electrical control system
5.10.1 Main configuration
serial number |
name |
Model/Specification/Material |
quantity |
|
PLC |
Taiwan Yonghong |
1 set |
|
Display |
|
|
|
air switch |
The actual situation shall prevail |
1 set |
|
Electrical protection level |
IP22 |
/ |
Software control mode: manual and automatic control |
5.10.2 Software functions |
|
serial number |
describe |
|
Process: automatic freeze-drying, manual freeze-drying, manual defrosting process |
|
Flexible formula function: freeze-dried formula (multiple groups) |
|
Real-time curve and historical curve |
|
Real-time alarms and alarm logs |
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